Mc-techgroup CSS-VC2 Operator's manual Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1

Gas sampling and gas conditioning technology 14.1a ME Manual Gas conditioning series CSS ® Version CSS VC1 and CSS VC2 for 19"

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10 Gas sampling and gas conditioning technology 14.1a-ME 8 TECHNICAL SPECIFICATIONS Gas conditioning series CSS ® Version CSS-VC1 Version CSS

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14.1a ME Gas sampling and gas conditioning technology 11 8.1 TECHNICAL SPECIFICATIONS FOR THE EXPANSION MODULES Module Communication module

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12 Gas sampling and gas conditioning technology 14.1a-ME 8.2 OPTIONS Beyond the standard scope of options of this for the CSS-VC, other custo

Seite 5 - Headquarters

14.1a ME Gas sampling and gas conditioning technology 13 Description Article No. Peristaltic pumps for condensate disposal (max. 2 pcs.) Extr

Seite 6 - 4 WARRANTY

14 Gas sampling and gas conditioning technology 14.1a-ME Description Article No. External expansion modules (only with electronic evaluation s

Seite 7

14.1a ME Gas sampling and gas conditioning technology 15 9 DESCRIPTION Figure 2 Dimensions and possible construction CSS-VC..  Fine f

Seite 8 - 6 INTRODUCTION

16 Gas sampling and gas conditioning technology 14.1a-ME The current cooler temperature is displayed on the multi-functional control unit TCU

Seite 9 - 7 APPLICATION

14.1a ME Gas sampling and gas conditioning technology 17 11 INSTALLATION INSTRUCTIONS NOTICE! So that the unit is safe and operates

Seite 10 - 8 TECHNICAL SPECIFICATIONS

18 Gas sampling and gas conditioning technology 14.1a-ME 12 SUPPLY CONNECTIONS Figure 3 Connections in the connection panel of the CSS

Seite 11

14.1a ME Gas sampling and gas conditioning technology 19 12.1 HOSE CONNECTIONS The connection of the sample gas input, depending on th

Seite 12 - 8.2 OPTIONS

2 Gas sampling and gas conditioning technology 14.1a-ME Contents 1 General information ...

Seite 13

20 Gas sampling and gas conditioning technology 14.1a-ME  Mount the connection plate with 2 mounting screws on the rear panel  Mount the

Seite 14

14.1a ME Gas sampling and gas conditioning technology 21 The CSS-VC.. is to be supplied in voltages 230V/50Hz or 115V/50-60Hz (for the circui

Seite 15 - 9 DESCRIPTION

22 Gas sampling and gas conditioning technology 14.1a-ME 12.4.2 CONNECTION OF INDIVIDUAL ALARMS, EXTERNAL PUMP CONTROL AND EXTERNAL CO

Seite 16 - NOTICE!

14.1a ME Gas sampling and gas conditioning technology 23 On connector X2.1 pin 3+8, 3+9, 3+10, 3+11 respectively, an indicator can be connect

Seite 17 - NOTICE!

24 Gas sampling and gas conditioning technology 14.1a-ME 12.4.3 CONNECTION OF HEATED LINE FOR PORTABLE VERSION (ART. NO. 01G6190) If, for the

Seite 18 - 12 SUPPLY CONNECTIONS

14.1a ME Gas sampling and gas conditioning technology 25 The following steps are to be carried out before initial commissioning:  Plug the

Seite 19

26 Gas sampling and gas conditioning technology 14.1a-ME 14 DECOMMISSIONING NOTICE! The location of the compact conditioning unit must rema

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14.1a ME Gas sampling and gas conditioning technology 27 15.3 ENHANCEMENTS TO THE TCU The TCU can be expanded by up to 4 modules in the rang

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28 Gas sampling and gas conditioning technology 14.1a-ME 15.3.2 THE TEMPERATURE CONTROL MODULE NOTICE! If the CSS-VC.. is purchased wit

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14.1a ME Gas sampling and gas conditioning technology 29 15.3.3 THE STATUS MODULE On the status module, by the group alarm message of the TC

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14.1a ME Gas sampling and gas conditioning technology 3 18.2.1 Remove pump head Type N 3/5/9 KPE ...

Seite 24 - W A R N U N G !

30 Gas sampling and gas conditioning technology 14.1a-ME 15.3.4 THE BACKFLUSH MODULE With the backflush module, on the TCU a backflush progra

Seite 25 - 13.1 COOLER CONTROLLER

14.1a ME Gas sampling and gas conditioning technology 31 16 OPERATION OF THE MULTIFUNCTIONAL CONTROL UNIT TCU In normal fault-free operation

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32 Gas sampling and gas conditioning technology 14.1a-ME 16.1 DISPLAY OF CONTROL TEMPERATURES OR COOLING TEMPERATURE CURVE By 1 x pressing of

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14.1a ME Gas sampling and gas conditioning technology 33 16.2 CONFIGURE THE SWITCHING ON AND OFF OF THE SAMPLE PUMPS By 2 x pressing of the

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34 Gas sampling and gas conditioning technology 14.1a-ME 16.3 CONFIGURE BACKFLUSHING By 3 x pressing of the arrow key, then 1 x

Seite 29 - 15.3.3 THE STATUS MODULE

14.1a ME Gas sampling and gas conditioning technology 35 Parameters: Default setting Info Start in: 0d 0h 0m Max.: 9T 23h 59m Flushing time T

Seite 30 - 15.3.4 THE BACKFLUSH MODULE

36 Gas sampling and gas conditioning technology 14.1a-ME 16.5 OPERATING DATA By 5 x pressing (4 x without backflush module) of the

Seite 31

14.1a ME Gas sampling and gas conditioning technology 37 16.7 SETTING SERVICE INTERVAL, LANGUAGE, CONTROL TEMPERATURES AND TEMPERATURE

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38 Gas sampling and gas conditioning technology 14.1a-ME After saving or discarding the settings, you will automatically return to the start

Seite 33

14.1a ME Gas sampling and gas conditioning technology 39 NOTICE! A thermocouple type must be set only when the temperature control

Seite 34 - 16.3 CONFIGURE BACKFLUSHING

4 Gas sampling and gas conditioning technology 14.1a-ME Dear Customer, We have organised this manual to enable you to find and underst

Seite 35 - 16.4 DISPLAY OF EVENTS

40 Gas sampling and gas conditioning technology 14.1a-ME 17.2 TEMPERATURE ALARMS FROM COOLER AND TEMPERATURE CONTROL MODULE Error messa

Seite 36 - 16.5 OPERATING DATA

14.1a ME Gas sampling and gas conditioning technology 41 This prevents liquid pumped along to the analyser and thus damaging ! The triggere

Seite 37 - TEMPERATURE SENSOR TYPES

42 Gas sampling and gas conditioning technology 14.1a-ME The maintenance intervals depend on the process conditions and therefore need to be d

Seite 38

14.1a ME Gas sampling and gas conditioning technology 43 Figure 17 Maintenance of sample gas pump(s)  Loosen hoses on the pump head;

Seite 39 - 17.1 MEANING OF THE LEDS

44 Gas sampling and gas conditioning technology 14.1a-ME The changing of diaphragm(s), valve plates and sealing rings is to be carried out in

Seite 40

14.1a ME Gas sampling and gas conditioning technology 45  Check ease of movement of the pump by turning the fan wheel.  Move structure di

Seite 41 - 18 MAINTENANCE

46 Gas sampling and gas conditioning technology 14.1a-ME Figure 19 Components of the peristaltic pump SR25.2 18.3.1 EXCHANGE THE PUMP

Seite 42

14.1a ME Gas sampling and gas conditioning technology 47     Figure 20 Replacing the pump hose  Unplug gas conditioning unit fro

Seite 43

48 Gas sampling and gas conditioning technology 14.1a-ME Figure 21 Disassembly of pump head and driver  Draw the pump head 

Seite 44

14.1a ME Gas sampling and gas conditioning technology 49  Make sure that contact pulleys roll easily on the axis. After remounting the axis

Seite 45 - W A R N I N G !

14.1a ME Gas sampling and gas conditioning technology 5 Headquarters M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Te

Seite 46

50 Gas sampling and gas conditioning technology 14.1a-ME 19 SPARE PARTS LISTS The wear and spare part requirements depend on specific operati

Seite 47

14.1a ME Gas sampling and gas conditioning technology 51 Gas conditioning unit version CSS-VC.. (C) Consumable parts, (E) Recommended spare

Seite 48

52 Gas sampling and gas conditioning technology 14.1a-ME 20 APPENDIX  Event messages and their meaning  CE certification  TCU menu

Seite 49

14.1a ME Gas sampling and gas conditioning technology 53 Messages that may appear in the list of events and their meanings: Alarms Event me

Seite 50 - 19 SPARE PARTS LISTS

54 Gas sampling and gas conditioning technology 14.1a-ME Cancellation of alarms Event message Significance T1 OK T1 is in the control range

Seite 51

14.1a ME Gas sampling and gas conditioning technology 55 Error and status messages Message Significance SysError general internal error. Con

Seite 52 - 20 APPENDIX

56 Gas sampling and gas conditioning technology 14.1a-ME Figure 23 TCU menu

Seite 53

6 Gas sampling and gas conditioning technology 14.1a-ME 3 SAFETY Please note the following basic safety precautions when installing,

Seite 54

14.1a ME Gas sampling and gas conditioning technology 7 5 TERMINOLOGY AND SYMBOLS USED DANGER! means that death, serious personal injury and

Seite 55

8 Gas sampling and gas conditioning technology 14.1a-ME 6 INTRODUCTION The gas conditioning CSS-VC unit, either for 19 "- or wall mounti

Seite 56 - Figure 23 TCU menu

14.1a ME Gas sampling and gas conditioning technology 9 7 APPLICATION With the CSS-VC, fully pre-installed gas conditioning systems are crea

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